When to Remesh
Abaqus/Standard uses a Lagrangian formulation: the mesh is attached to the material and, thus, deforms with the material. When the strains become large in geometrically nonlinear analyses, the elements may become so severely distorted that they no longer provide a good discretization of the problem. Severe distortion may occur in rubber elasticity problems or in plastic or viscoplastic calculations, especially when modeling manufacturing processes. When severe distortion occurs, it is necessary to remesh: to create a new mesh better designed to continue the analysis and to map the old-model solution onto this mesh.
You must decide when remeshing is needed. This decision can be assisted by looking at the magnitude of strains that have occurred during the phase of the analysis using a particular mesh, as discussed later. When remeshing is required, a new mesh for the deformed object must be generated using the mesh generation capability in Abaqus or an external mesh generator. The analysis is then continued as a new problem using the new mesh. In most cases it will be desirable to transfer the solution from the old mesh to the new mesh.
Discontinuity in the Solution
Whenever the solution is mapped from another mesh, you can expect that there will be some discontinuity in the solution because of the change in the mesh and as a consequence of the solution mapping algorithm. If the discontinuity is significant, it is an indication that the meshes are too coarse or that the remeshing should have been done at an earlier stage before too much distortion occurred.
The remeshing technique works well, provided that the meshes are sufficiently fine for the problem and that the remeshing is done before the elements become too distorted.