Meshed beam cross-sections

Meshed cross-sections allow for the description of a beam cross-section including multiple materials and complex geometry.

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About meshed beam cross-sections

The beam theory introduced in Beam element formulation applies to homogeneous beams (made out of a single material) and assumes that the shear center of the beam cross-section is either known or can be easily calculated. However, if the beam cross-section is arbitrarily shaped or the beam is made of more than one material layer, finding the cross-section shear center and warping function are no longer trivial tasks. If these material layers feature anisotropic material behavior, you can use alternative beam element formulations. These formulations require the computation of additional cross-section properties that take into account additional coupling between stretching, shearing, bending, and twisting of the beam element.

To perform these tasks, the cross-section must be numerically integrated using a finite element discretization over the two-dimensional cross-section region. The nodal degrees of freedom of the finite element cross-section model represent warping displacements (in general, in-plane and out-of-plane warping degrees of freedom) that allow the shear center and beam torsional stiffness or a fully populated 6 × 6 beam element stiffness matrix that characterizes all potential couplings to be determined. Numerical integration of the meshed section provides the inertia statistics: total mass per unit length i ρ i A i and rotary inertia ( i ρ i I i ) α β . If the coupling is fully characterized by the locations of the centroid and the shear center on the cross-section, the numerical integration also provides: integrated axial stiffness i E i A i , integrated bending stiffness ( i E i I i ) α β , integrated shear stiffness ( i G i A i ) α β , and the location of the centroid.

The warping function and the cross-section properties are derived for shear flexible Timoshenko beams under the following assumptions:

  • Cross-sections are solid or closed and thin-walled and have a torsional constant that is of the same order of magnitude as the polar moment of inertia of the section. Hence, in the elastic range the warping is small, and it is assumed that warping prevention at the ends can be neglected. The axial warping stresses are assumed to be negligible, but the torsional shear stresses are assumed to be of the same order of magnitude as the stresses due to axial forces and bending moments. In this case the warping is dependent on the twist and can be eliminated as an independent variable, which leads to a considerably simplified formulation. Hence, the theory is based on a solid cross-section with unconstrained warping. Using the notation from Beam element formulation, we assume that wp=0 and the axial strains due to warping can be neglected: χΩ0.

  • Beams can be made out of different types of purely linear elastic materials.

  • For 1-DOF warping elements, material fibers are aligned with or perpendicular to the beam axis; hence, in-plane warping can be neglected and the out-of-plane degree of freedom is the only unknown warping value. This assumption can be inaccurate if the beam consists of materials with very different stiffness properties. For 3-DOF warping elements, the in-plane warping is considered; hence, material fibers can be oriented arbitrarily and a wide range of stiffness properties is allowed.
  • For 1-DOF warping elements, the cross-section properties characterize a straight beam element. For 3-DOF warping elements, nonzero pretwist, prebending in two perpendicular directions, and inclination angles of the cross-section normal with respect to the beam axis can be defined.

1-DOF and 3-DOF warping elements cannot be mixed in the same cross section.

The beam element formulation for B31 beam elements supports only coupling that is fully characterized by centroid and shear center locations and integrated cross-shear stiffness. Additional coupling that can arise from anisotropic material behavior, pretwist, prebending, or cross-section inclination angles for 3-DOF warping elements is not supported.

Defining the shear center and warping function for 1-DOF warping elements

For 1-DOF warping elements, at a given stage in the deformation history of the beam, the position of a material point in the cross-section is given by the expression

x^(S,Sα)=x(S)+f(S)Sαnα(S)+w(S)ψ(Sα)t(S).

Applying the assumptions made for meshed sections, the expressions for the axial and transverse shear strain components simplify to

e11=e¯-Sαϵαβbβ+χψ,
γ(α+1)1=γ¯α+b(Sβϵβα+ψSα).

Express these strain components relative to the centroid and the shear center strains, respectively, as

e11=ec-(Sα-Scα)ϵαβbβ+χψ,
γ(α+1)1=γ¯αs+b{(Sβ-Ssβ)ϵβα+ψSα},

where Scα is a section centroid, Ssα is a section shear center, ec is the axial strain at the centroid, and γ¯αs is the shear strain at the shear center.

The elastic energy in the beam is

Π=12A(Ee112+Gαβγ(α+1)1γ(β+1)1)ddA.

Using the strain definitions relative to the section strains at the centroid and the shear center, the elastic energy can be written as

Π=12A{E(ec-(Sα-Scα)ϵαβbβ+χψ)2+Gαβ(γ¯αs+bψ,α+b(Sδ-Ssδ)ϵδα)(γ¯βs+bψ,β+b(Sδ-Ssδ)ϵδβ)}ddA.

Although we assume no warping prevention (that is, χ = 0 ), the above energy leads to the following condition that requires the warping function to be orthogonal to the axial and bending energies:

AE{ec-bαϵβα(Sβ-Scβ)}ψdA=0.

The cross-section centroid is defined as the point about which the coupling between axial and bending vanishes. Hence, the centroid location follows from

ecbαϵβαAE(Sβ-Scβ)dA=0,

and

Scα=ASαEdAAEdA.

The shear center is defined as the point about which the coupling between twist and transverse shear vanishes. Hence, the following term is zero in the elastic energy:

AGαβγ¯αsb(ψ,β+(Sδ-Ssδ)ϵδβ)dA=0.

Let us express the warping function as a sum of three parts: a warping function ψ0 superimposed on the unknown rigid translation C0 and rigid rotation about the yet unknown shear center Ssα. This assumption can be written as

ψ=ψ0+C0-Ssδϵαδ(Sα-Scα).

Substituting the above into the expression for elastic energy, using the property of the shear center, and minimizing the energy with respect to the warping function, we get

AδψSαGαβ(ψ0Sβ+ϵδβSδ)dA=0.

This equation is solved numerically over the meshed section and gives the value of ψ0(Sα).

Recall that the warping function satisfies the orthogonality condition

A{ec-bαϵδα(Sδ-Scδ)}EψdA=0.

Substituting ψ, grouping axial and bending terms, and using the centroid definition, we get

A{ecE(ψ0+C0)-bαϵβα(Sβ-Scβ)E[ψ0-Ssδϵαδ(Sα-Scα)]}dA=0.

This expression must be true for any value of axial strain ec and curvatures bα, so we can write two separate equations that provide constant C0 and shear center components Ssα:

AE(ψ0+C0)dA=0,
Aϵβα(Sβ-Scβ)E{ψ0-Ssδϵαδ(Sα-Scα)}dA=0.

Hence,

C0=-AEψ0dAAEdA,
Ssδ=(EI)αδ-1Aϵβα(Sβ-Scβ)Eψ0dA.

Finally, the section integrated stiffness properties are defined as

(EA)=AEdA,
(EI)αβ=AEϵγα(Sγ-Scγ)ϵδβ(Sδ-Scδ)dA,
(GA)αβ=AGαβdA,
(GJ)=AGαβ(ψ,α+ϵγα(Sγ-Ssγ))(ψ,β+ϵδβ(Sδ-Ssδ))dA.

The integrated inertia properties are

(ρA)=AρdA,
(ρI)αβ=Aρϵγα(Sγ-Smγ)ϵδβ(Sδ-Smδ)dA,

where Smα is the center of mass given by the equation

Smα=ASαρdAAρdA.

We assume elastic section behavior in transverse shear and we neglect the effect at the individual material points (shear strain and stress is averaged over the section). This leads to the following relationships for transverse shear stiffness:

K¯αβts=fpKαβts,
fp=1/(1+ξl2(EA)12(EI)av),
(EI)av=1/3((EI)11+(EI)22+(EI)12).
Kαβts=k(GA)αβ,

where k equals 1.0 for meshed cross-sections and ξ depends on the finite element interpolation.

Defining the shear center and warping function for 3-DOF warping elements

For 3-DOF warping elements, the computation of warping functions and cross-section properties is described in Han and Bauchau (2015).