About Co-Simulation

The co-simulation solution technique uses a segregated solution approach in which your multiphysics or multiscale problem is divided into two or more subsystems, where each subsystem is solved independently with solution data exchanged during the course of the analysis. An Abaqus analysis can be coupled to another Abaqus analysis or to another analysis program for solving multiphysics and multiscale simulations.

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Abaqus provides built-in procedures to solve multiphysics simulations as described in Multiphysics Analyses. For multiphysics problems for which Abaqus does not provide a built-in solution procedure or where the solution procedure is limited in functionality, you can use the co-simulation solution technique to couple Abaqus with another analysis program; for example, fluid-structure interaction (FSI) simulation in conjunction with computational fluid dynamics (CFD) analysis programs.

Co-simulation between Abaqus/Standard and Abaqus/Explicit illustrates a multiple domain analysis approach, where each Abaqus analysis operates on a complementary section of the model domain where it is expected to provide the more computationally efficient solution. For example, Abaqus/Standard provides a more efficient solution for light and stiff components, while Abaqus/Explicit is more efficient for solving complex contact interactions.

Features of the Abaqus Co-Simulation Solution Technique

The Abaqus co-simulation technique:

  • can be used to solve complex fluid-structure interactions by coupling Abaqus with the SIMULIA Navier-Stokes solver (available in the Fluid Scenario Creation app on the 3DEXPERIENCE platform) or with a third-party CFD solver;

  • can be used to solve problems involving electromagnetic-thermal or electromagnetic-mechanical interactions by coupling Abaqus with an electromagnetic analysis program, including electromagnetic analysis procedures in Abaqus/Standard, CST Studio Suite, or a third-party electromagnetic solver;

  • can be used to solve general multiphysics simulations by coupling Abaqus with third-party and in-house analysis programs;

  • can be used to solve complex multidomain analyses more effectively by coupling Abaqus/Standard to Abaqus/Explicit and Abaqus to Simpack;

  • can be used for system-level modeling between logical and physical components; for example, coupling Abaqus with Dymola or any Functional Mockup Unit (FMU) using the FMI 2.0 standard;

  • uses the SIMULIA Co-Simulation Engine to coordinate the coupled simulation;

  • is intended for advanced users with in-depth knowledge of Abaqus, the other analysis program, and coupled solution methods;

  • can be used with Abaqus models having linear or nonlinear structural response; and

  • supports steady-state and transient procedures and time-harmonic procedures for electromagnetics.

SIMULIA Co-Simulation Engine

The SIMULIA Co-Simulation Engine (CSE) consists of software components in charge of coordinating a coupled simulation, including sequential (see General Capability for Importing External Fields), submodeling (see Node-Based Submodeling), and co-simulation workflows. The SIMULIA Co-Simulation Engine consists of the following:

  • software services (referred to as SIMULIA Co-Simulation Services) embedded into the clients (solver applications) and
  • the SIMULIA Co-Simulation Engine Director in charge of controlling the coupled simulation.

The SIMULIA Co-Simulation Services (CSS) provide communication, algorithmic, mapping, transformation, and other services. Data between the clients, and control messages between the clients and the CSE Director, are communicated via the TCP/IP sockets. Conservative field mapping between interface regions having different mesh topologies is performed by the Field Mapper (see Field Mapper). The transformations services provide translation and rotation of source and target meshes, unit conversion, and field operations.

The CSE Director is a separate process that controls the exchanges between the clients in a coupled simulation. The Director process requires a CSE Configuration file, which specifies the configuration of the coupled multiphysics/multiscale problem. It specifies all the participants involved in the coupled simulation, the data exchange between each client, the coupling algorithmic, mapper specific settings, and more. The CSE Configuration File is an XML document that is usually generated by an authoring tool; typically, you do not need to create or modify it.

Interaction between Domains Modeled with Different Analysis Programs

In a co-simulation the interaction between the numerical domains is through a common physical interface region over which data are exchanged in a synchronized manner between Abaqus and the coupled analysis programs. When coupling numerical domains to solve a multiphysics/multiscale problem, you must consider whether the numerical domains overlap or abut each other in order to define the domain coupling type. Domain coupling types include point coupling, surface coupling, and volume coupling (see Domain Coupling for Multiphysics and Multiscale Simulations).

One domain can affect the response of another domain through one or more of the following interactions:

  • the constitutive behavior, such as the yield stress defined as a function of temperature or stress defined as a function of other solution fields, such as thermal strains or the piezoelectric effect;

  • surface tractions/fluxes, such as a fluid exerting pressure on a structure;

  • body forces/fluxes, such as Joule heating due to electrical current flow in a coupled thermal-electrical simulation;

  • contact forces, such as the forces due to contact between a vehicle and an occupant/pedestrian modeled as separate domains;

  • kinematics, such as fluid in contact with a compliant structure where the interface motion affects the fluid flow; and

  • discrete coupling, such as sensor and actuation information.

Co-Simulation Workflows with Abaqus

Co-simulation extends the problems that can be solved in Abaqus. It can combine solvers with different numerical methods to solve complex multiphysics and multiscale problems that otherwise cannot be solved using a monolithic solution approach. Co-simulation can provide a higher-fidelity solution by adding more complex interactions, and it can reduce computational time by coupling lower-order models with 3D physical simulations to analyze complex systems. Some common Abaqus multiphysics and multiscale workflows are illustrated below.

Fluid-Structure Interaction

You can solve complex fluid-structure interaction (FSI) problems by coupling Abaqus/Standard or Abaqus/Explicit to a computational fluid dynamics (CFD) analysis program. Abaqus solves the structural domain, and the CFD analysis program solves the fluid domain. Abaqus can be coupled with the SIMULIA Navier-Stokes solver (available in the Fluid Scenario Creation app on the 3DEXPERIENCE platform) or with several third-party CFD analysis programs.

For a complete list of qualified partner products, see the https://www.3ds.com/support/hardware-and-software/simulia-system-information/compatibility/co-simulation/ page at https://www.3ds.com/products-services/simulia/.

Conjugate Heat Transfer

You can solve conjugate heat transfer problems involving fluids and structures by coupling Abaqus/Standard to a computational fluid dynamics (CFD) analysis program. Abaqus/Standard models heat transfer within the solid (see Uncoupled Heat Transfer Analysis and Fully Coupled Thermal-Stress Analysis), and the CFD analysis program solves the energy equation for the fluid flow surrounding the structure. Abaqus/Standard can be coupled with the SIMULIA Navier-Stokes solver (available in the Fluid Scenario Creation app on the 3DEXPERIENCE platform) or several third-party CFD analysis programs.

For a complete list of qualified partner products, see the https://www.3ds.com/support/hardware-and-software/simulia-system-information/compatibility/co-simulation/ page at https://www.3ds.com/products-services/simulia/.

Electromagnetic-Thermal or Electromagnetic-Mechanical Coupling

Applications such as induction heating require interaction between electromagnetic and thermal fields. You can solve this class of problems by coupling Abaqus/Standard with itself, where one analysis solves for the fields in the electromagnetic domain, while the other solves for the fields in the thermal domain. Alternatively, you can couple Abaqus/Standard with CST Studio Suite or with several third-party electromagnetic analysis programs.

For detailed information on coupling Abaqus/Standard to Abaqus/Standard, see Preparing an Abaqus Analysis for Co-Simulation and Electromagnetic-to-Structural and Electromagnetic-to-Thermal Co-Simulation. For a complete list of qualified partner products, see the https://www.3ds.com/support/hardware-and-software/simulia-system-information/compatibility/co-simulation/ page at https://www.3ds.com/products-services/simulia/.

System-Level Modeling via Logical-Physical Interaction

System-level modeling refers to modeling of systems that can include both physical (structural, thermal, acoustics, etc.) and logical components modeled via a Function Mock-up Unit (FMU) using the Functional Mock-up Interface (FMI). For more information about FMU and FMI, see http://www.fmi-standard.org.

The distinction between the logical and physical modeling abstractions is as follows:

  • Logical modeling refers to a large class of modeling abstractions often encountered in the engineering practice. Generally speaking, you can designate a part of a system as using a logical modeling abstraction when most (if not all) of the geometry of the part is removed. Examples include electronic control modules, electric motors, and pneumatic or hydraulic subsystems, which in many cases can be modeled from a functional perspective without attempting to model the flow of electrons, the variation of magnetic fluxes, or the air/fluid type of flow in ducts and pipes. Dymola and other third-party products offer a variety of logical modeling options by generating FMUs that can be consumed in Abaqus co-simulation.
  • Physical modeling is the complementary modeling abstraction to logical modeling. Abaqus uses a physical modeling abstraction most of the time; as elements deform, they know precisely about their geometry, thus trying to mimic the real world at a fine-grain level.

In many engineering systems the interaction between logical and physical components is paramount, and you cannot fully analyze one without the other. Co-simulation using Abaqus and FMUs provides the capability to analyze this type of system.

Consider the example of a rolling mill: the incoming slab, which might not have a constant thickness, can be modeled in Abaqus as being deformed by the rolling cylinders. Because of the nonconstant incoming thickness, a pressure that adapts as a function of deformation needs to be exerted on the cylinders to compensate such that the exit thickness is as constant as possible. Abaqus sensors can export the information about the mechanical status of the system to FMUs, which in turn could use this information to model the necessary compensators to calculate the needed actuation load at any given time. Abaqus can import the actuation load and apply it to the cylinders.

For detailed information on coupling Abaqus/Standard to FMUs, see System-Level Modeling between Logical and Physical Interactions. For a complete list of qualified partner products, see the https://www.3ds.com/support/hardware-and-software/simulia-system-information/compatibility/co-simulation/ page at https://www.3ds.com/products-services/simulia/.

Structure-to-Structure Multidomain Simulations

In certain cases you can realize significant computational cost savings by partitioning a model and combining the Abaqus/Standard and Abaqus/Explicit solutions, such as

  • when the simulation is principally a candidate for Abaqus/Explicit, but where certain parts of the model can be idealized using substructures in Abaqus/Standard, or
  • when the simulation is principally a candidate for Abaqus/Standard, but where complex contact conditions would be handled more effectively by Abaqus/Explicit.

For an example of Abaqus/Standard to Abaqus/Explicit co-simulation, refer to Dynamic impact of a scooter with a bump. For detailed information on coupling Abaqus/Standard and Abaqus/Explicit, see Preparing an Abaqus Analysis for Co-Simulation and Structural-to-Structural Co-Simulation.

In certain cases, you might want to consider a Multibody Dynamics Solver to obtain a cost-effective solution and to introduce a nonlinear part modeled with Abaqus. You can accomplish this by performing a co-simulation between Simpack and Abaqus.

Both the Abaqus/Standard to Abaqus/Explicit and Abaqus to Simpack solutions use highly specialized coupling algorithm to provide robust coupling in a numerically cost-effective manner.

Coupling Using the MpCCI Interface

MpCCI, the multiphysics code coupling interface developed and distributed by the Fraunhofer-Institute for Algorithms and Scientific Computing (SCAI), provides an open system approach for general multidisciplinary simulations between Abaqus and any third-party analysis program that supports MpCCI. MpCCI provides a scalable communication infrastructure and mapping algorithms for multiple physics domains. In a co-simulation using MpCCI, Abaqus communicates with the MpCCI coupling server to exchange fields with the third-party analysis program while each analysis advances its simulation time.

Coupling through MpCCI can occur between Abaqus and any third-party analysis program that supports the MpCCI interface. This includes in-house codes that have the MpCCI adapter embedded. The Fraunhofer-Institute for Algorithms and Scientific Computing actively supports and qualifies a link between Abaqus and MpCCI, which provides indirect coupling to FLUENT and OpenFoam for fluid-structure interaction. For further information on coupling using the MpCCI interface, contact https://www.mpcci.de/.

Additional Applications

There are many other applications for which co-simulation can be employed with partner products. For example, vehicle ride comfort and durability simulation using FTire from https://www.cosin.eu/ and occupant and pedestrian safety using MADYMO from https://tass.plm.automation.siemens.com/. For a complete list of qualified partner products, see the https://www.3ds.com/support/hardware-and-software/simulia-system-information/compatibility/co-simulation/ page at https://www.3ds.com/products-services/simulia/.

Strength of Physics Coupling and Coupling Algorithms

You typically apply co-simulation techniques to problems where the most complex physics occurs within domains that are handled exclusively within an analysis. Due to the comparative numerical simplicity of the numerical techniques applied at the co-simulation interface, the physics controlling the interaction at the interface of the separate analysis domains (the strength of the physics coupling) might lead to stability and accuracy concerns.

Figure 1 illustrates the coupling strength with an analogy in the frequency domain. Consider a lumped parameter dynamic system with a coupling impedance directly related to a response frequency ω . In a staggered solution approach each domain is solved by temporarily ignoring the coupling terms represented by the gray spring and dashpot in Figure 1.

Figure 1. Mechanical impedance analogy.

When the response frequency and coupling impedance are low, a staggered approach likely provides adequate solution accuracy and performance. However, when the response frequency is high (such that the coupling impedance is relatively large compared to the structure or fluid), you might encounter solution stability issues with the staggered approach.

Analysis domains are coupled in a staggered approach using either a globally explicit manner or an implicit iterative manner; that is, the equations for each domain are solved separately, and loads and boundary conditions are exchanged at the common interface. The SIMULIA Co-Simulation Engine supports different coupling schemes that can deliver robust and cost effective solutions to problems exhibiting different degrees of physics coupling strength.

In cases where the coupling is sufficiently weak, the coupling might be required only in one direction (such as when an electromagnetic force field contributes to the structural response, but a reverse coupling provides no significant impact on the electromagnetic field). A sequential solution approach is the most cost effective solution technique to solve these problems, although you can also run both solvers concurrently and exchange solution data in one direction only.

In an explicit staggered approach (such as the Gauss-Seidel coupling scheme), fields are exchanged only once per coupling step. This coupling strategy is applicable to problems that exhibit weak to moderate physics coupling (for example, aeroelasticity problems where you have air interacting with a relatively stiff structure). The explicit staggered approach is numerically cost effective, but it requires the use of a smaller coupling step size to obtain a stable and accurate solution.

In an implicit iterative approach, the fields are exchanged multiple times per coupling step until an overall equilibrium is achieved prior to advancing to the next coupling step. Implicit coupling is computationally more expensive per coupling step; however, in general, a larger coupling step size can be employed. Implicit schemes are appropriate for problems exhibiting moderate to strong physics coupling (for example, blood flow through an artery were the fluid density ratio between the fluid and solid is near unity, and the fluid is incompressible); however, this approach is limited to solvers that employ implicit time integration.

Accelerators can be employed with the implicit iterative approach to enhance the coupling by enlarging the convergence radius from a stability point of view. The SIMULIA Co-Simulation Engine supports two types of accelerator methods (relaxation technique and Quasi-Newton methods that approximate an inverse Jacobian at the interface) and can deliver close to an exact inverse Jacobian if sufficient past residual information is available.

The strength of the physics coupling can generally be greater when coupling two mechanical systems; for example, Abaqus/Standard to Abaqus/Explicit or Abaqus to Simpack. The SIMULIA Co-Simulation Engine supports coupling algorithms through communication of “right-hand-side” and “left-hand-side” terms to provide robust interface solutions across a wide range of problem parameters, which supports both implicit and explicit solvers.

References

For the latest support information and tips on running co-simulations with third-party analysis programs, see the Dassault Systèmes Knowledge Base at https://support.3ds.com/knowledge-base/.